Balluff logo HyperCyl® is a pneumatically powered hydraulic cylinder, ideally suited for a wide variety of assembly and forming applications. HyperCyl© cylinders operate on a basis of ratios. Input air pressure (PSI) multiplied by the Working Ratio of a respective cylinder determines the cylinder Output Force. F=Input PSI x Working Ratio.


HPI SeriesHPI Series

The "HPI" Series Inline cylinder is a totally self-contained, cost-effective power source ideally suited for a wide variety of assembly and forming applications. Available in sizes from 1 to 200 tons, up to 8.00" stroke, and 1.00" power stroke, the HPI Series cylinder design provides the greatest force per dollar invested with Aries. Inlines are available with up to 16.00" total stroke, and 2.00" Power stroke.

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HPS SeriesHPS Series

The "HPS" Series satellite cylinder is a totally self-contained, cost-effective power source ideally suited for a wide variety of assembly and forming applications. Available in sizes from 1 to 200 tons, up to 8.00" stroke, and 1.00" power stroke, the HPS Series cylinder design provides a very compact package where space is limited. Customized stroke and power stroke lengths are available upon request.

The HPS Series cylinders permit the working cylinder to be located up to 10 ft. from the booster/reservoir section. Both components may be mounted in any position or attitude. Multiple working cylinders can also be operated with a single booster/reservoir unit.

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HPT SeriesHPT Series

The "HPT" Series tandem cylinder is a totally self-contained, cost-effective power source ideally suited for a wide variety of assembly and forming applications. Available in sizes from 1 to 10 tons, up to 8.00" stroke, and 1.00" power stroke, the HPT Series cylinder line provides a compact package where space is limited.

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HZ SeriesHZ Series

The "HZ" Series High Speed cylinder is a totally self-contained, cost-effective power source ideally suited for Piercing, riveting, notching, clamping, marking, coining and assembly applications where short stroke, High Speed/High Force operation is required. Available in sizes from 1 to 30 tons and 1.00" of power stroke, the HZ cylinder design provides a very compact package where space is limited. Customized power stroke lengths are available upon request.

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HZS SeriesHZS Series

The "HZS" is ideal for use in piercing, riveting, notching, clamping, marking, coining, and assembly applications where short-stroke, high speed, high force operation is desirable. This unit is ideal for situations where a low profile is required and is ideal when replacing short stroke Hydraulic cylinders without the mess, noise and maintenance of comparable Hydraulic counterparts.

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IntelliCylIntelliCyl Series

IntelliCyl Series combines a hydra-pneumatic cylinder systems and state of the art electronic technology. IntelliCyl was designed for applications where continuous monitoring of materials and processes is critical to the successful assembly of components. IntelliCyl consists of two options: 

1) Low voltage Linear transducer (LVLT)
2) Fully integrated Load Cell installed on the end of the cylinder rod.

Both devices provide for an analog feedback signal through an analog card to the PLC. The feedback signals indicate distance (cylinder travel) to +-.001" and force(lbs.) applied to the tooling providing the ability to monitor cylinder and tooling travel and force during the assembly process.

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EMA Electric ActuatorHyperCyl-EMA Electric Actuator Series

HyperCyl-EMA (electro-mechanical actuator) is a robust, servo driven actuator designed for precision assembly applications or applications not suited for standard HyperCyl or IntelliCyl products. Available in both Roller Screw and Ball Screw configurations in load ratings from 5kN to 230 kN (1 - 25 tons), HyperCyl-EMA provides a new level of price/performance in the automotive, aerospace, DOD, appliance, medical, electronics and transportation industries in a wide range of applications.

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HyperPress

At the heart of all HyperCyl Presses is a self-contained hydra-pneumatic cylinder system providing from 1-200 tons of output force using an ordinary plant air supply.
Designed as an alternative power source to conventional hydraulic systems. HyperCyl is a clean, quiet and safe power source for all forms of assembly and forming applications.  A unique feature of all HyperCyl presses is the ability to use the power stroke (high force) anywhere within the total stroke of the press.

 

C Frame PressC-Frame Press Series

HyperCyl C-Frame (gap frame) design presses are primarily used for assembly and forming applications requiring an open front for ease of part loading and unloading. 

From the small 1 and 2 ton standard presses to a custom 100 ton, four column C-Frame press, all HyperCyl Presses feature the latest in safety compliance, hydra-pneumatic technology and mechanical design. Options include safety light curtains, stroke limiters, IntelliCyl distance/force monitoring systems and tooling-ready bolsters and beds.

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H Frame PressH-Frame Press Series

HyperCyl H-Frame design presses are primarily used for assembly and forming applications requiring a pass-through design for ease of part loading and unloading.

Constructed of A36 steel, all cylinder mounting plates, upper and lower bolsters and tooling plates are blanchard ground and zinc blackened. Columns are made from 100,000 tensile, 1045 ground polished and chromed steel. The Frames may be disassembled for customer machining or modifications. Standard H-Frames are available in 1 through 50 ton sizes with unguided, two column and four column guided bolsters.

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CGB Low Profile PressCGB Low Profile Press Series

The CGB is a compact, high-performance press. Available in 2 to 30 tons, this bench-top design offers outstanding force and performance in a footprint just a few inches wide.

The upper bolster incorporates a high precision rail system for precise motion and rigidity. The removable machined tooling base comes with four tapped holes ready for user's tooling. All HyperCyl cylinder versions are available on the CGB. All the benefits of hydra-pneumatic-cleanliness, medium to high forces, reduced contact shock, energy efficiency, low noise, and environmentally friendly-enhance the value of the CGB press. Riveting, clinching, piercing, joining, marking, and coining are just a few applications suited for this press solution. 

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CONTROL OPTIONS

PLC1 PASS/FAIL CONTROL PACKAGE

The PLC1 press control package is the most versatile control system for all HyperCyl presses. Easily upgradeable with various options, the PLC1 control package permits an unlimited amount of press functionality and program changes to accommodate different applications.

PLC1 OPTIONS

EC1 CONTROL PACKAGE

The EC1 press control package provides basic, dedicated electric press control for all HyperCyl press systems. All control logic operator push buttons are contained within the two-hand control enclosure.

PN1 CONTROL PACKAGE

The PN1 press control package provides basic, dedicated pneumatic press control for HyperCyl press systems. All control logic and operator push buttons are contained within the two-hand control enclosure.

REMOTE OPERATION STATION

Where assembly processes, part size or operator safety and ergonomics do not permit the operator control to be located on the press, the remote operator station option places the operator two-hand control and E-Stop function controls on a remote stand. The stand can be positioned anywhere within 6 ft. of the press and is height adjustable from 30.00" to 40.00" All control lines are protected by heavy nylon sleeve, strain relieved. Connection by single plug-in to back of main control panel.